High frequency induction automatic diamond segments brazing machine
This automatic welding machine is mainly used for welding segments on tooth of diamond steel core with diameter from 800-2200mm.
Features
1.Rotate saw blade by motor drive, saw tooth positioning by photoelectric detection switch, automatic alarm for fault running.
2.Adjustable for R/F segments, L/T segments, welding time, cooling time, welding tooth number, skip welding according to actual demand.
3.Automatic feeding solder, feeding segments, brushing flux, positioning with high accuracy
With touch screen control and HMI operation
Easy to operate and maintaince
Applicate for welding segments for stone cutting saw blade
Process
The process of electric induction brazing is shown and explained while watching the machine in action that automates parts of this process, with the aid of manually pushing buttons at the right time and manually adding necessary materials for the brazing of the diamond blade to be completed. Diamond blades are used for cutting materials that are especially tough to cut through, such as stone, concrete or asphalt. Segments eventually wear out with heavy use and then need to be replaced to make the blade effective again for cutting through tough materials. This video shows the process of soldering new diamond segments around the outside edge of a large blade.
After stripping it, will clean it with an air sander, it is important that the surface is clean when soldering so all will bond to it, now it will go through the heat cycle, 24 seconds, segment gets red, not it is going through the cooling cycle, the indexer, clamp the blade, then it will go through the cycle again, add flux, solder won’t stick without the flux, placing segment, heating both sides at the same time, put less heat on the blade, good consistency for the segment, minimal segment loss.
Specification
| Name | Unit | Data |
| Welding Diameter | mm | Φ800-2200 |
| Welding Verticality Tolerance | mm | ±0.03 |
| Welding Capacity | pc/h | 180-460 |
| Air Pressure | mpa | 0.6 |
| Hydraulic Pressure | mpa | 0.2 |
| Power | w | 1400 |
| Water consumption | m³/h | 1.5 |
| Voltage | V | 220V/50Hz |
| Weight | kg | 320 |
| Size | mm | 1100×1050×2500 |
High frequency induction heater
Features
High frequency voltage option: 220V, 380V, 415V, 440V
Automatic tracking working frequency, good adaptability to inductor
Low working frequency and high power, good heat permeability
With protection function of overvoltage, overcurrent, overheat, lack of water, lack of phase etc.
Specification
| Name | Data |
| Voltage | 220V/50Hz |
| Work voltage range | 160V/250V |
| Output power | 20kW |
| Max vibration power | More than and equal to 20kW |
| Vibration frequency | 50-150KHz |
| Efficiency | 90% |
| Cooling water flow rate | 5L/Min (0.2Mpa) |
| Cooling water pressure | 0.2-0.3Mpa |
| Water temperature protection point | 50 degree |
| Dimension | 460x190x380 |
| Load duration | 100% |
Note: this machine is not including high frequency induction heater, air compressor and water pump
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High frequency induction automatic diamond segments brazing machine Images
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