Circular saw blade max 2000mm manufacturing continuous automatic quenching line
In the production of metal materials, especially in the production of iron and steel materials, in order to improve the subsequent processing performance of the product or the use performance of the final product, the product is subjected to heat treatment during the production process, including annealing, quenching, tempering, etc. In the production process of the diamond saw blade substrate, in order to improve the strength and plastic toughness of the saw blade substrate, the saw blade substrate is usually quenched and tempered.
In the prior art saw blade substrate quenching treatment, quenching heating is to heat one or several pieces at a time in a salt bath furnace or resistance furnace, and after heating, water quenching is performed on a single piece or several pieces together, so the production efficiency is low. Operators are labor-intensive. At the same time, in the process of salt bath heating and resistance heating, a large amount of waste gas and hot gas will be generated, which will cause pollution to the environment and harm the health of staff.
Electric resistance heating quenching is the use of the surface quickly heated to quenching temperature, then a heat treatment method of oil injection cooling, circular saw blade continuous automatic quenching line is mainly composed of a feeding table, automatic feeding manipulator, conveying track into the furnace, roller hearth heating furnace, quenching pressure injection part. Squeeze oil cleaning, discharging track, discharge table, fuel tank and fuel pump, electric control cabinet etc. The whole system is based on PLC, intelligent temperature control table as the center of control, precise control the quenching furnace heating time and quenching time accuracyl, which can reduce the number of personnel, constant temperature control, efficient use of energy efficient production.
Continuous quench system of circular steel core
It is also known as automatic heat treatment line of curcular saw blade
It was applied for saw blade manufacture,
Feature: Achieve certain hardness, good metallogical structure, tension; remove impurity by quench steel blank and steel core.
High production efficiency due to continuous heating and quenching
The whole line is highly automatic control.
Quench material: oil
Working temperature: max 1100
Regular temperature: 900
Electric resistance heating quenching is the use of the surface quickly heated to quenching temperature, then a heat treatment method of oil injection cooling, circular saw blade continuous automatic quenching line is mainly composed of a feeding table, automatic feeding manipulator, conveying track into the furnace, roller hearth heating furnace, quenching pressure injection part. Squeeze oil cleaning, discharging track, discharge table, fuel tank and fuel pump, electric control cabinet etc. The whole system is based on PLC, intelligent temperature control table as the center of control, precise control the quenching furnace heating time and quenching time accuracyl, which can reduce the number of personnel, constant temperature control, efficient use of energy efficient production.
Continuous quench system of circular steel core
It is also known as automatic heat treatment line of curcular saw blade
It was applied for saw blade manufacture,
Feature: Achieve certain hardness, good metallogical structure, tension; remove impurity by quench steel blank and steel core.
High production efficiency due to continuous heating and quenching
The whole line is highly automatic control.
Quench material: oil
Working temperature: max 1100
Regular temperature: 900
| Total power | 98KW | Heating furnace dimension | Length:7220mm width:1440mm height: 1557mm |
| Heating output power | 90KW | Total weight | 14t |
| Output voltage | Three phase AC 380V 50Hz | Furnace roller spacing | 100mm, Roller dia 60mm |
| Air pressure | 0.55Mpa | Saw blade diameter range | Max dia 400mm |
| Total length | 13500mm | Production efficiency | 1000-1500 pcs/day |
Saw blade manufacturing process
Dispatch
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Circular saw blade max 2000mm manufacturing continuous automatic quenching line Images
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